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Product Description
| thing | describe |
| Design/Size | According to customer's drawings or samples |
| Material |
Aluminum: 6061, 6063, 6082, 7075, 5052, A380, etc. Stainless steel: SS201, SS301, SS303, SS304, (SS304 food grade), SS316, SS316L, SUS430, SS416 Steel: low carbon steel, carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. Alloy steel (15Cr, 20Cr, 42CrMo), etc. Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, etc. Copper, bronze, copper, etc. Titanium: TC4 (TiAl6v4, Grade f5) Plastic: ABS, PC, PE, POM, Delrin, Nylon, Plastic, PP, PEI, Peek, etc. |
| process | CNC machining, turning, milling, stamping, turning, cutting, etc. |
| Delivery time | Samples usually take 3-7 working days, and mass production will be carried out according to the detailed quantity after sample approval. |
| Surface treatment | Transparent anodizing, color anodizing, chemical coating, brushing, passivation, polishing, chrome plating, sandblasting, laser engraving, zinc plating, black oxide, nickel plating, chrome plating, carburizing, heat treatment, painting |
| Test equipment | Coordinate measuring machine (CMM), 2D measuring instrument, projector, altimeter, micrometer, thread gauge, hardness tester, caliper, pin gauge, salt spray tester, concentricity measuring instrument, spectrometer. |
| Quality Management System |
ISO 9001:2015 ISO 13485:2016 |
| application | Auto parts, machinery parts, computer parts, medical parts, home appliance parts, electrical parts, electronic product parts, electronic parts, generator parts, alternator parts, generator parts, stationery, power switches, micro switches, construction, merchandise and A/V equipment. |
| File Format | Solidworks, Pro/Engineer, CAD, PDF, JPG, DXF, IGS |
| Package | Inner plastic bag, outer standard carton, or as per customer's requirements |
| Shipping | Sea freight, air freight, international express (DHL, FedEx, TNT, UPS). |
| Serve | The professional foreign trade team provides enthusiastic and fast response services. Dimensional inspection report/Raw material certificate/Surface treatment report/Engineering drawing RoHS report/Salt spray test report/Hardness test report |
Deburring Tool Handle | Custom CNC Machined
This high-precision deburring tool handle is a custom-engineered metal grip designed for industrial deburring operations. Manufactured with strict CNC tolerances, it ensures secure tool assembly, stable handling, and consistent performance in precision machining, mold finishing, and component deburring applications.
🔹 Core Features
- Precision-Fit Assembly: Threaded ends are machined for seamless, backlash-free engagement with tool bodies, maintaining alignment and eliminating wobble during extended use.
- Ergonomic Knurled Grip: The diamond-pattern knurl provides a non-slip, high-traction surface, reducing hand fatigue and improving control during repetitive deburring tasks.
- Smooth, Burr-Free Finish: All critical mating surfaces are precision-finished to eliminate sharp edges, burrs, or tool marks, preventing scratches, snags, or assembly interference.
- Lightweight, Durable Construction: Made from high-grade aluminum alloy, it balances strength and low weight, resisting deformation even under continuous industrial use.
- Clear, Permanent Markings: Surface identifiers are precision-etched for long-term legibility, supporting traceability and inventory management.
🔹 Manufacturing Process (Custom Precision Machining)
- Raw Material Preparation: Certified aluminum alloy bar stock is cut to length, ensuring material uniformity and zero internal defects.
- CNC Turning: The main body is machined in a single setup on high-precision CNC lathes to maintain tight concentricity and perpendicularity across all steps.
- Precision Drilling: Critical bores are drilled with specialized tooling to ensure accurate alignment and smooth internal finishes.
- Thread Machining: Threads are cut using dedicated tooling and verified with gauges to guarantee consistent fit and reliable locking.
- Knurling: The grip section is knurled with controlled parameters to produce uniform, deep patterns for maximum traction without compromising structural integrity.
- Surface Finishing: All sharp edges are deburred, and the handle is cleaned to remove machining residues.
- Inspection & Testing: Each handle undergoes full dimensional checks, thread fit tests, and visual inspections before packaging.
🔹 Machining Challenges & Solutions
表格
| Challenge | Solution |
|---|---|
| Maintaining tight concentricity across multiple diameter steps | Single-setup CNC turning to eliminate re-fixture errors, paired with high-rigidity tooling. |
| Ensuring thread fit (no play, no galling) | Precision thread cutting with dedicated tooling, verified with go/no-go gauges. |
| Achieving uniform, non-slip knurling | Optimized feed/speed parameters and high-quality knurl tools for consistent pattern depth and clarity. |
| Eliminating burrs and tool marks on mating surfaces | Secondary finishing operations and polished cutting tools for smooth, defect-free finishes. |
🔹 Why Choose Our Custom Machining Services?
- Full Customization: Tailor the material, length, thread type, knurl pattern, and finish to your exact application requirements.
- End-to-End Quality Control: From raw material inspection to final testing, every step is monitored for consistency and precision.
- High-Volume & Low-Volume Production: Flexible capacity to support prototyping, small batches, and full-scale production runs.
- Fast Turnaround: Quick quotes, DFM reviews, and lead times to keep your projects on schedule.
Ready to Discuss Your Custom Project?
Contact our engineering team today to share your specifications, and we’ll deliver a tailored solution for your deburring tool handle needs.
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https://wa.me/8618757148656
https://x.com/LZhou57936
https://www.tiktok.com/@zhouli980206