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Product Description
| thing | describe |
| Design/Size | According to customer's drawings or samples |
| Material |
Aluminum: 6061, 6063, 6082, 7075, 5052, A380, etc. Stainless steel: SS201, SS301, SS303, SS304, (SS304 food grade), SS316, SS316L, SUS430, SS416 Steel: low carbon steel, carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. Alloy steel (15Cr, 20Cr, 42CrMo), etc. Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, etc. Copper, bronze, copper, etc. Titanium: TC4 (TiAl6v4, Grade f5) Plastic: ABS, PC, PE, POM, Delrin, Nylon, Plastic, PP, PEI, Peek, etc. |
| process | CNC machining, turning, milling, stamping, turning, cutting, etc. |
| Delivery time | Samples usually take 3-7 working days, and mass production will be carried out according to the detailed quantity after sample approval. |
| Surface treatment | Transparent anodizing, color anodizing, chemical coating, brushing, passivation, polishing, chrome plating, sandblasting, laser engraving, zinc plating, black oxide, nickel plating, chrome plating, carburizing, heat treatment, painting |
| Test equipment | Coordinate measuring machine (CMM), 2D measuring instrument, projector, altimeter, micrometer, thread gauge, hardness tester, caliper, pin gauge, salt spray tester, concentricity measuring instrument, spectrometer. |
| Quality Management System |
ISO 9001:2015 ISO 13485:2016 |
| application | Auto parts, machinery parts, computer parts, medical parts, home appliance parts, electrical parts, electronic product parts, electronic parts, generator parts, alternator parts, generator parts, stationery, power switches, micro switches, construction, merchandise and A/V equipment. |
| File Format | Solidworks, Pro/Engineer, CAD, PDF, JPG, DXF, IGS |
| Package | Inner plastic bag, outer standard carton, or as per customer's requirements |
| Shipping | Sea freight, air freight, international express (DHL, FedEx, TNT, UPS). |
| Serve | The professional foreign trade team provides enthusiastic and fast response services. Dimensional inspection report/Raw material certificate/Surface treatment report/Engineering drawing RoHS report/Salt spray test report/Hardness test report |
Product Overview
This product is a forged and machined component, specifically designed for agricultural machinery or similar heavy-duty equipment. As a non-standard custom precision machining factory, we offer a range of customized services to ensure the product meets the precise functionality and quality requirements of our clients.
This component has a "Y" shape and is made from high-strength steel, forged and then finely machined. It is primarily used as a connector to link and secure other mechanical parts. It is commonly used in agricultural machinery, possibly in hydraulic systems or other components that require high load-bearing capacity.
Processing Technology:
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Forging: The raw material is initially processed into a rough shape using a forging technique. The forging process enhances the density of the metal, improving the strength and durability of the part to ensure its long-term performance in harsh working conditions.
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Machining: After forging, the component undergoes precise machining to meet size requirements and surface smoothness. This includes drilling, milling, and cutting operations to ensure that the connecting holes and grooves are precise and accurate.
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Heat Treatment: To further increase the hardness and wear resistance of the component, heat treatment is applied to harden the part.
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Surface Treatment: Finally, surface coating or plating treatments are applied to enhance corrosion resistance, ensuring the part has a longer lifespan in wet or dusty environments.
Processing Challenges and Solutions:
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Complex Geometry: The part has a complex shape, especially the two grooves at the ends and the central hole. To ensure precision, we use high-precision CNC machining equipment for fine milling and drilling, ensuring that dimensional tolerances fall within the design specifications.
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High Strength Requirements: This component needs to withstand significant pressure, requiring high material strength and hardness. By selecting suitable alloy steels and applying strict heat treatment processes, we can effectively enhance the mechanical properties of the part to ensure it doesn't fatigue or fracture over time.
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Surface Finish: The machined surface requires a high level of smoothness to reduce wear and improve mechanical efficiency. We use high-precision grinding and polishing techniques to ensure the surface is flawless.
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Dimensional Accuracy Control: Since this type of part often interacts with multiple components, dimensional accuracy is critical. We implement strict quality control processes, inspecting dimensions after each step of the manufacturing process to ensure the final product meets the client's precision requirements.
How We Meet Customer Needs:
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Customized Production: We offer fully customized services based on the specific needs of our clients. We can design and manufacture parts that are compatible with different agricultural machinery.
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Timely Delivery: We place a strong emphasis on strict delivery time management, ensuring clients receive the required components on schedule, reducing their production downtime.
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High-Quality Standards: Through precise machining processes and rigorous quality inspection, we ensure that each component meets the highest quality standards.
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Flexible Collaboration Models: We support both small-batch production and large-scale customization. We can adjust production plans according to the client's manufacturing requirements, maximizing the ability to meet their individual needs.
We hope this product introduction and processing overview helps our clients understand our capabilities and how we can provide professional, customized solutions. If you have any specific technical requirements or questions, feel free to contact us.
TEL: +86 187 5714 8656
Email: zhouli@chinaliqin.com
WhatsApp：+86 187 5714 8656
Website:https://www.cncliq.com/