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Product Description
| thing | describe |
| Design/Size | According to customer's drawings or samples |
| Material |
Aluminum: 6061, 6063, 6082, 7075, 5052, A380, etc. Stainless steel: SS201, SS301, SS303, SS304, (SS304 food grade), SS316, SS316L, SUS430, SS416 Steel: low carbon steel, carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. Alloy steel (15Cr, 20Cr, 42CrMo), etc. Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, etc. Copper, bronze, copper, etc. Titanium: TC4 (TiAl6v4, Grade f5) Plastic: ABS, PC, PE, POM, Delrin, Nylon, Plastic, PP, PEI, Peek, etc. |
| process | CNC machining, turning, milling, stamping, turning, cutting, etc. |
| Delivery time | Samples usually take 3-7 working days, and mass production will be carried out according to the detailed quantity after sample approval. |
| Surface treatment | Transparent anodizing, color anodizing, chemical coating, brushing, passivation, polishing, chrome plating, sandblasting, laser engraving, zinc plating, black oxide, nickel plating, chrome plating, carburizing, heat treatment, painting |
| Test equipment | Coordinate measuring machine (CMM), 2D measuring instrument, projector, altimeter, micrometer, thread gauge, hardness tester, caliper, pin gauge, salt spray tester, concentricity measuring instrument, spectrometer. |
| Quality Management System |
ISO 9001:2015 ISO 13485:2016 |
| application | Auto parts, machinery parts, computer parts, medical parts, home appliance parts, electrical parts, electronic product parts, electronic parts, generator parts, alternator parts, generator parts, stationery, power switches, micro switches, construction, merchandise and A/V equipment. |
| File Format | Solidworks, Pro/Engineer, CAD, PDF, JPG, DXF, IGS |
| Package | Inner plastic bag, outer standard carton, or as per customer's requirements |
| Shipping | Sea freight, air freight, international express (DHL, FedEx, TNT, UPS). |
| Serve | The professional foreign trade team provides enthusiastic and fast response services. Dimensional inspection report/Raw material certificate/Surface treatment report/Engineering drawing RoHS report/Salt spray test report/Hardness test report |
1. Product Overview and Material
This component is a precision-engineered tubular handle designed for seamless integration with nozzle housings in oil and gas applications.
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Material Selection: Manufactured from high-grade 6061-T6 aluminum alloy. This material ensures the handle is lightweight for manual operation while maintaining the structural rigidity required for high-pressure industrial environments.
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Petroleum-Grade Surface Protection: The part is treated with Type II, Class 2 anodic oxidation per MIL-A-8625 standards. This process provides a durable, wear-resistant surface that protects the aluminum from harsh oilfield conditions.
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Color Matching: To ensure visual uniformity within the petroleum equipment assembly, the tube is finished in Blue (Ref: FED-STD-595 15092). We also accommodate shades 15182 or 15187 based on client requirements.
2. Manufacturing Process
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Precision CNC Turning: We utilize high-precision CNC lathes to machine the internal and external diameters, ensuring perfect concentricity along the entire length of the tube.
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Petroleum Standard Finishing: The ends feature chamfered profiles, such as 30° angles, to ensure safe handling and easy installation in the field.
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Post-Process Sizing: For this specific petroleum accessory, all final dimensions are achieved after the anodizing process. Our machining plan incorporates precise calculations to account for material growth during oxidation.
3. Technical Machining Challenges & Solutions
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Wall Thickness Consistency: Maintaining uniform wall thickness is critical for the structural integrity of petroleum accessories. We use specialized support mandrels during turning to ensure the tube remains perfectly cylindrical.
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Surface Integrity: In the oil and gas industry, any surface defect can lead to premature corrosion. We employ multi-stage polishing before treatment to ensure a flawless finish that meets stringent conventional oxidation standards.
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Controlling "Post-Oxidation" Dimensions: Since final dimensions apply after coating, our engineering team uses a "pre-calculation" model to adjust the raw machining size, ensuring a perfect fit with mating petroleum housing units.
4. Quality Assurance & Compliance
To guarantee the reliability of this petroleum accessory, we provide a complete suite of quality documentation:
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Material Certification: Certifying the use of genuine 6061-T6 alloy.
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Performance Testing: We conduct and provide Salt Spray Test Reports and Film Thickness Test Reports to verify durability against chemical exposure.
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Color Consistency Audit: A Color Comparison Report is provided to ensure the handle's color matches the nozzle housing perfectly.
Tel: +86 187 5714 8656
Email: zhouli@chinaliqin.com
WhatsApp: +86 187 5714 8656
Website: https://www.cncliq.com/