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Product Description
| thing | describe |
| Design/Size | According to customer's drawings or samples |
| Material |
Aluminum: 6061, 6063, 6082, 7075, 5052, A380, etc. Stainless steel: SS201, SS301, SS303, SS304, (SS304 food grade), SS316, SS316L, SUS430, SS416 Steel: low carbon steel, carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. Alloy steel (15Cr, 20Cr, 42CrMo), etc. Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, etc. Copper, bronze, copper, etc. Titanium: TC4 (TiAl6v4, Grade f5) Plastic: ABS, PC, PE, POM, Delrin, Nylon, Plastic, PP, PEI, Peek, etc. |
| process | CNC machining, turning, milling, stamping, turning, cutting, etc. |
| Delivery time | Samples usually take 3-7 working days, and mass production will be carried out according to the detailed quantity after sample approval. |
| Surface treatment | Transparent anodizing, color anodizing, chemical coating, brushing, passivation, polishing, chrome plating, sandblasting, laser engraving, zinc plating, black oxide, nickel plating, chrome plating, carburizing, heat treatment, painting |
| Test equipment | Coordinate measuring machine (CMM), 2D measuring instrument, projector, altimeter, micrometer, thread gauge, hardness tester, caliper, pin gauge, salt spray tester, concentricity measuring instrument, spectrometer. |
| Quality Management System |
ISO 9001:2015 ISO 13485:2016 |
| application | Auto parts, machinery parts, computer parts, medical parts, home appliance parts, electrical parts, electronic product parts, electronic parts, generator parts, alternator parts, generator parts, stationery, power switches, micro switches, construction, merchandise and A/V equipment. |
| File Format | Solidworks, Pro/Engineer, CAD, PDF, JPG, DXF, IGS |
| Package | Inner plastic bag, outer standard carton, or as per customer's requirements |
| Shipping | Sea freight, air freight, international express (DHL, FedEx, TNT, UPS). |
| Serve | The professional foreign trade team provides enthusiastic and fast response services. Dimensional inspection report/Raw material certificate/Surface treatment report/Engineering drawing RoHS report/Salt spray test report/Hardness test report |
1. Product Overview and Material
This component is a high-precision, complex sleeve-type housing used in critical fluid control systems within the oil and gas sector.
Material Choice: We utilize high-strength 6061-T6 or T651 aluminum alloy. This material provides the necessary structural integrity for high-pressure environments while offering excellent machinability and natural corrosion resistance.
Surface Treatment: To meet the rigorous demands of oilfield operations, the part undergoes Type II, Class 2 anodic oxidation.
Color Specification: The finish is a specific Federal Standard Blue (FED-STD-595 15092), though we can also accommodate shades 15182 or 15187 based on client requirements.
2. Manufacturing Process
To produce this intricate geometry, our facility employs a multi-stage CNC strategy:
Precision Turning: We execute the primary internal and external cylindrical profiles to ensure perfect concentricity across the stepped bores.
Multi-Axis Milling: The part features several radial elements, including features distributed at 120° intervals, which require synchronized multi-axis machining to maintain precise angular orientation.
Complex Internal Profiling: The internal "Section A-A" reveals a sophisticated path of varying diameters and relief grooves that require specialized boring and profiling tools.
3. Technical Machining Challenges
Thin-Wall Stability: Several sections of the housing feature reduced wall thickness; managing clamping pressure is vital to prevent microscopic deformation during high-speed cutting.
Deep-Hole Finishing: Achieving the required surface smoothness (indicated by the 63-microinch finish symbols) inside deep internal bores requires optimized chip evacuation and vibration-damping tooling.
Coating Allowance: Per the engineering requirements, all machining must account for the fact that dimensions apply prior to anodizing. This requires our engineers to calculate exact tolerances for the thickness of the oxide layer.
Geometric Complexity: The integration of multiple datums (A, D, E, F, G) means every feature is tethered to a complex coordinate system, leaving no room for error in setup.
4. Quality Assurance & Compliance
As an industry-leading partner, we provide a comprehensive documentation package to ensure field reliability:
Material Certification: Full traceability reports for the aluminum alloy.
Performance Testing: We conduct and provide Salt Spray Test Reports and Film Thickness Test Reports to verify the durability of the protective coating.
Visual Consistency: A Color Comparison Report is included to ensure the aesthetic and functional requirements of the blue finish are met across batches.
Final Approval: Every unit undergoes a rigorous inspection process, evidenced by the "Approved" status on our quality documentation.
Tel: +86 187 5714 8656
Email: zhouli@chinaliqin.com
WhatsApp: +86 187 5714 8656
Website: https://www.cncliq.com/